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HVAC Training
Page : 18 of 42
Chiller Maintenance
Lesson Plan
#:
NMH30C000105
On October 23, 2006, the Essential Chiller 2MECBE01 tripped on low oil pressure. Operations
generated work order 2934841 to troubleshoot and rework.
On October 23, HVAC performed troubleshooting. Initial problem indication was possibly a loose
connector but after tightening the connection and running the pump; the amp draw was too
high. The decision was made to replace the oil pump.
The oil pump was replaced on October 24 and the chiller was run again. Amp draw was still
high. Further checking revealed a high Differential Pressure [DP] across the filters. When the
filter canister was removed they found the upper felt gasket was half wedged in the filter housing
discharge line. The old filters and gaskets were replaced with new filters and gaskets. The
chiller was re-run and acceptable amp draw reading were obtained.
Evaluation of the removed filter revealed a depression on the upper filter. This depression was
determined to have been caused by the discharge line tube; the upper filter was misaligned to
the discharge line during assembly allowing the gasket to be slowly extruded from its installed
location and enter the discharge line; restricting oil flow.
Filter and gaskets were replaced by WO 2934841. Chiller was returned to service with no further
problems.
What could cause the refrigerant level to be out of spec and what actions are required?
CRDR #2711310 documents an occurrence when the refrigerant level was less than the
minimum operability level.
Description of event:
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