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The AHU(s) require little maintenance. The smooth
inside and outside finish of the panels makes main-
tenance very simple.
For dry sections: once a year thoroughly check the in-
sideand outside of the AHU casing. For maintenance
of wet sections (coolers and humidifiers) please refer
to the airhandling section concerned.
12.2. Casing Panels
12.2.1. Inside Installation
a) Internal inspection of the casing of double-skin
panel sand of all dry parts.
Remove contamination with water and a mild house-
hold soap solution. Where damage of the paint finish
has occurred, if necessary remove rust and touch up
with good quality anti-corrosive primer and paint. The
outside air intake sections can show signs of corrosion
as they contain wet parts and are affected by mist,
rain and air pollutants.
b) Outside inspection of the coating.
If damage to the paint treatment has occurred, remove
the rust (if necessary), and touch up with good quality
anti-corrosive primer and paint.
12.2.2. Outside Installation
Check the sealed joints ofAHUs installed outside and
if required seal again with a UV-resistant and paint-
able kit.Treat damage as for inside installation.
12.3. Doors and Access Covers
Check locks and hinges ofall doors and access cov-
ers. For outside installation check the storm cord.
12.4. Flexible Connections
Check the flexible connections for damage.
Ensure that the unit is earthed and installed in the
correct manner.
12.5. Earthing
All damper hinges are equipped with plastic bearing-
bushings, so that no lubrication is required. Remove
excess contamination by cleaning it with compressed
air. Clean aluminium parts with water and a mild
household soap solution. Check adjusting bolts and
linkage and if necessary tighten. Ensure that the
damper blades run free of the casing and do not touch
the flexible connection.
12.6. Dampers
Especially the outside air intake is contaminated
by pollution taken in with the air. The maintenance
interval must be observed, as irreparable damage of
the panels might otherwise occur. Clean the outside
air intake well and repair damage as described in
point 10.2.1.
12.7. Outside Air Intake
The filters must be inspected once a month for excess
pollution, pressure loss, damage and seating of the
slide-in filters or built-in frames. With slide-in filters
ensure that the filters have been correctly positioned
and have been pushed well against each other from
below. When replacing built-in filters you must ensure
that the filter has been pushed well against the seal-
ant and that the clips have been correctly installed.
Filters must be replaced at the required intervals.
The timing of the replacement depends on the type
of filter, quality and the degree of contamination of
the air. The pressure loss across the contaminated
filter can be measured with a pressure differential
gauge. Maintenance instructions of special filters are
available on request.
12.8. Filters
Check the air intake once a year for contamination,
and if necessary clean with compressed air against
the direction of the air flow or clean the air intake
with a vacuum cleaner. Check for leakage. Check
the operation of the frost protection thermostat and
check the correct control sequence when the the-
mostat trips. Glycol-charged heat exchangers must
be checked annually for the actual percentage of
glycol in the water. The following warning pictogram
is located on the panel of the steam heat exchanger:
hot surface.
12.9. Heaters
12.9.1. Water, Glycol and Steam Heat Exchangers
1 - SAFETY CONSIDERATIONS
1.1 - General
The 39HQ air handling units (AHUs) has been designed
and manufactured in accordance with the CE machine
directive EN292. In order to guarantee safe operation and
use of the unit, please carefully read and observe the
instructions in this document and pay special attention to
the warnings that apply to this unit. Any modifications in
the design and/or installation of the AHU that are carried
out without discussion with Alarko Carrier and
without advance written agreement will result in the loss of
the right to any warranty claims and any claim for injury to
personnel as a result of these modifications.
Maintenance procedures may only be carried out by
qualified personnel.
Heating and cooling elements are manufactured and
supplied in accordance with guidelines of the Pressure
Equipment Directive (PED).
1.2 - Applications
The AHU is designed for the movement and conditioning
of air, unless otherwise agreed during the design stage.
1.3 - Instruction types
The following warning pictograms and labels with text are
used.
Lifting point
This pictogram shows where the AHU must be lifted and is
positioned on the support beam.
Lifting prohibited
This pictogram shows that no horizontal transport devices
must be placed under this frame section, such as pallet
lifters or the forks of fork lift trucks. It is also forbidden to
place lifting devices for transport and storage under this
frame element.
Earthing
This pictogram indicates where the AHU must be earthed
and is on one of the support beams beneath the casing in
the fan section.
- The electrical components in the AHU must be earthed,
except for components with double insulation and/or
components with a supply voltage below 50 V.
- The electrical components must be installed in accordance
with national and local regulations.
Rotating parts
This pictogram indicates that there are rotating parts behind
this access cover, door or panel which may cause injury. The
components that include rotating parts are the fan and heat
recovery wheel. If there are special customer-specific
components behind doors, access covers or panels that
include rotating parts and pose a potential risk, this is also
indicated by this pictogram.
Hot surfaces
This pictogram indicates that there are components behind
this access cover, door or panel that can cause serious burns
when touched.
The components that may have hot surfaces are the steam
humidifier, steam heater and the electric heater. If there are
special special customer-specific components behind doors,
access covers or panels that have hot surfaces and pose a
potential risk, this is also indicated by this pictogram.
4
12. MAINTENANCE AND OPERATING INSTRUCTIONS
12.1. General
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