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1
48VR---A
Performancet 15 SEER 2---Stage P ackaged
HYBRID HEATR Dual Fuel System with Puron
(R ---410A) Refrigerant
Single and Three Phase
2 --- 5 N o m i n a l To n s ( S i z e s 2 4 --- 6 0 )
Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner’s Manual and Service
Instructions are left with the unit after installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1.........................
INTRODUCTION 2...................................
RECEIVING AND INSTALLATION 2--14.................
Check Equipment 2..................................
Identify Unit 2....................................
Inspect Shipment 2.................................
Provide Unit Support 2...............................
Roof Curb 2......................................
Slab Mount 3.....................................
Field Fabricate Ductwork 3............................
Provide Clearances 3.................................
Rig and Place Unit 3.................................
Inspection 3......................................
Rigging/Lifting of Unit 3............................
Connect Condensate Drain 10..........................
Install Flue Hood 10..................................
Install Gas Piping 11.................................
Install Duct Connections 12............................
Configuring Units for Downflow (Vertical)
Discharge 12.....................................
Install Electrical Connections 13........................
High--Voltage Connections 13........................
Special Procedures for 208--V Operation 13..............
Control Voltage Connections 13.......................
Standard Connection 14.............................
Heat Anticipator Setting 14..........................
Transformer Protection 14...........................
PRE--START--UP 14...................................
START--UP 15--29.....................................
Check for Refrigerant Leaks 15.........................
Start--Up Heating & Make Adjustments 15................
Check Heating Control 16...........................
Check Gas Input 16................................
Adjust Gas Input 16................................
Check Burner Flame 17.............................
Normal Operation 27...............................
Airflow and Temperature Rise 27......................
Heating Sequence of Operation 27.....................
Limit Switches 27.................................
Rollout Switch 27.................................
Start--Up Cooling & Make Adjustments 27................
Checking Cooling Control Operation 27................
Checking & Adjusting Refrigerant Charge 28............
Indoor Airflow and Airflow Adjustments 28.............
Cooling Sequence of Operation 29.....................
MAINTENANCE 46--49................................
Air Filter 46......................................
Indoor Blower and Motor 46.........................
A09033
Fig. 1 -- Unit 48VR--A
(Low NOx Model Available)
Induced Draft (Combustion Air) Blower 47..............
Flue Gas Passageways 47............................
Limit Switch 47...................................
Burner Ignition 47.................................
Main Burners 47...................................
Removal of Gas Train 47............................
Outdoor Coil, Indoor Coil, & Condensate Drain Pan 47....
Outdoor Fan 48...................................
Electrical Controls and Wiring 48.....................
Refrigerant Circuit 48...............................
Gas Input 49......................................
Evaporator Airflow 49..............................
Puron Items 49....................................
TROUBLESHOOTING 50..............................
START--UP CHECKLIST 50............................
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions
included in literature and attached to the unit. consult local
building codes, the current editions of the National Fuel Gas Code
(NFGC) NFPA 54/ANSI Z223.1, and the National Electrical Code
(NEC) NFPA 70.
In Canada refer to the current editions of the National Standards of
Canada CAN/CSA--B149.1 and .2 Natural Gas and Propane
Installation codes, and Canadian Electrical Code CSA C22.1
Recognize safety information. This is the safety--alert symbol
.
When you see this symbol on the unit and in instructions or manu-
als, be alert to the potential for personal injury. Understand these
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Shrnutí obsahu

Strany 1 - Installation Instructions

148VR---APerformancet 15 SEER 2---Stage P ackagedHYBRID HEATR Dual Fuel System with Puron(R ---410A) RefrigerantSingle and Three Phase2 --- 5 N o m i

Strany 2 - RECEIVING AND INSTALLATION

10Table 1—Physical Data Con’t -- Unit 48VR--AUNIT SIZE 48090 48115 48130 60090 60115 60130NOMINAL CAPACITY (ton) 4 4 4 5 5 5SHIPPING WEIGHT lbSHIPPING

Strany 3 - Step 5 — Rig and Place Unit

11latest revision. Refer to Provincial and local plumbing orwastewater codes and other applicable local codes.2. Remove flue hood from shipping locati

Strany 4

12FIRE OR EXPLOSION HAZARDFailure to follow this warning could result in personal injury,death and/or property damage.--Connect gas pipe to unit using

Strany 5

13heating and air conditioning systems. Secure all ducts tobuilding structure.7. Flash, weatherproof, and vibration isolate all openings inbuilding st

Strany 6

14Standard ConnectionRun the low--voltage leads from the thermostat, through the inlethole, and into unit low--voltage splice box.Locate nine 18--gage

Strany 7

15Use the Start--Up Checklist supplied at the end of this book andproceed as follows to inspect and prepare the unit for initialstart--up:1. Remove ac

Strany 8 - CAUTION - NOTICE TO RIGGERS

16MANIFOLDBURNERBURNER FLAMEC99021Fig. 12 -- Monoport BurnerCheck Gas Heating ControlStart and check the unit for proper heating control operation asf

Strany 9

17REGULATOR COVER SCREWPLASTIC ADJUST SCREWLOW STAGE GAS PRESSURE REGULATOR ADJUSTMENT MANIFOLDPRESSURE TAPINLETPRESSURE TAPON/OFF SWITCHREGULATOR

Strany 10 - Step 7 — Install Flue Hood

18Table 4 – Natural Gas Orifice Sizes and Manifold Pressure208/230VAC ModelsNameplateInput,High Stage(Btu/hr)ALTITUDE OF INSTALLATION (FT. [m] ABOVE S

Strany 11 - Step 8 — Install Gas Piping

19A13153Fig. 14 -- 208/230--1--60 Connection Wiring Diagram Gas Inputs 40, 60 90 KBtu/hr48VR-- A

Strany 12 - 48VR-- A

2signal words: DANGER, WARNING, and CAUTION. Thesewords are used with the safety--alert symbol. DANGER identifiesthe most serious hazards which will r

Strany 13 - Control Voltage Connections

20A13154Fig. 15 Cont. -- 208/230--1--60 Ladder Wiring Diagram Gas Inputs 40, 60 90 KBtu/hr48VR-- A

Strany 14 - PRE--START--UP

21A13155Fig. 15 -- 208/230--1--60 Connection Wiring Diagram Gas Inputs 115, 130 KBtu/hr48VR-- A

Strany 15 - Manifold

22A13156Fig. 16 Cont.-- 208/230--1--60 Ladder Wiring Diagram Gas Inputs 115, 130 KBtu/hr48VR-- A

Strany 16 - Adjust Gas Input

23A13157Fig. 16 -- 208/230--3--60 Connection Wiring Diagram Gas Inputs 40, 60, 90 KBtu/hr48VR-- A

Strany 17 - Check Burner Flame

24A13158Fig. 17 Cont. -- 208/230--3--60 Ladder Wiring Diagram Gas Inputs 40, 60, 90 KBtu/hr48VR-- A

Strany 18

25A13159Fig. 17 -- 208/230--3--60 Connection Wiring Diagram Gas Inputs 115, 13048VR-- A

Strany 19

26A13160Fig. 18 Cont. -- 208/230--3--60 Ladder Wiring Diagram Gas Inputs 115, 13048VR-- A

Strany 20

27Normal OperationAn LED (light--emitting diode) indicator is provided on theintegrated gas unit controller (IGC) to monitor operation. The IGCis loca

Strany 21

28the internal protector will shut off the compressor. The 3--phasepower leads to the unit must be reversed to correct rotation. Whenturning backwards

Strany 22

29Table 8 – Color Coding for Indoor Fan Motor LeadsBlack = High SpeedOrange = Med---High SpeedRed=MedSpeedPink = Med---Low SpeedBlue = Low SpeedSelect

Strany 23

3UNITS/STRUCTURAL DAMAGE HAZARDFailure to follow this caution may result in propertydamage.Ensure there is sufficient clearance for saw blade whencutt

Strany 24

30DHDHDHDHShunt in nodehumidicationpositionShunt in dehumidicationposition L2L1L2 HIGH LOWCCHP2GNDMODELCEPL131094-01-RT1C9CEBD431094-02-RAHSCISST-AS

Strany 25

31Table 10 – Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC ModelsUnitHeating RiseRangeMotorSpeedWireColorExt

Strany 26

32Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 27

33Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 28

34Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 29 - Blue = Low Speed

35Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 30

36Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 31

37Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 32

38Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 33

39Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 34

42. Attach shackles, clevis pins, and straps to the base rails ofthe unit. Be sure materials are rated to hold the weight of theunit (See Fig. 6).3. A

Strany 35

40Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 36

41Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 37

42Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 38

43Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 39

44Table 10 -- Dry Coil Air Delivery* -- Horizontal and Downflow Discharge -- Unit 48VR--A 208/230 VAC Models (Cont)UnitHeating Rise RangeMotorSpeedWir

Strany 40

45Table 11 – Wet Coil Pressure Drop (IN. W.C.)UNITSIZESTANDARD CFM (SCFM)600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2

Strany 41

46MAINTENANCETo ensure continuing high performance and to minimize thepossibility of premature equipment failure, periodic maintenancemust be performe

Strany 42

47f. Connect 5 pin plug and 4 pin plug to indoor blowermotor.g. Reinstall blower access panel (see Fig. 20).3. Restore electrical power to unit. Start

Strany 43

48CompressorAccess PanelControlAccessPanelBlowerAccessPanelA09211Fig. 20 -- Unit Access PanelsBLOWERHOUSING2 SETSCREWS(HIDDEN)C99085Fig. 21 -- Removal

Strany 44

49MOTORFAN GRILLEMOTOR SHAFTAA08505MAX DISTANCE BETWEEN TOP OF FAN GRILLE AND BOTTOM OF FAN BLADESIZE“A”IN. MM24 6.3 16030 6.3 16036 7.6 19342 7.6 193

Strany 45

5A13167Fig. 3 -- 48VR--A24--30 Unit Dimensions48VR-- A

Strany 46 - MAINTENANCE

50High pressure may be caused by a dirty outdoor coil, failed fanmotor, or outdoor air recirculation. To check switch:1. Turn off all power to unit.2.

Strany 47

51OF2OF1ONQUIETSHIFT1203060603090INTERVAL TIMEROFFP3DFTO R W2 Y CT2 C C ODFTT1 YP1J1SPEEDUPSpeedupPinsDefrost intervalDIP switchesQuietShif

Strany 48 - Refrigerant Circuit

52C99097Fig. 26 -- Refrigerant CircuitCOMPRESSORACCUMULATOROUTDOOR COILINDOOR COILLCSLEGENDHPS – High Pressure SwitchLCS – Loss of Charge SwitchAccura

Strany 49 - MOTOR SHAFT

53COMPRESSORACCUMULATOROUTDOOR COILINDOOR COILLCSLEGENDHPS – High Pressure SwitchLCS – Loss of Charge SwitchAccurater ® Metering De viceArrow indicate

Strany 50 - START--UP CHECKLIST

54PURONR (R--410A) QUICK REFERENCE GUIDES Puron refrigerant operates at 50--70 percent higher pressures than R--22. Be sure that servicing equipment a

Strany 51

55Table 14 – Troubleshooting ChartSYMPTOM CAUSE REMEDYCompressor and condenser fan will not start.Power failure Call power companyFuse blown or circui

Strany 52 - ACCUMULATOR

56Table 15 – Troubleshooting Guide–HeatingSYMPTOM CAUSE REMEDYBurners will not igniteWater in gas line Drain. Install drip leg.No power to furnace Che

Strany 53

57START--UP CHECKLIST(Remove and Store in Job Files)I. PRELIMINARY INFORMATIONMODEL NO.:SERIAL NO.:DATE:TECHNICIAN:II. PRESTART--UP (Insert check mark

Strany 54

58Copyright 2013 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Da te: 05/ 13Manufacturer reserves the right to change, at any ti

Strany 55

6A13168Fig. 4 -- 48VR--A36--60 Unit Dimensions48VR-- A

Strany 56

7RETURN AIR SMALLBASE UNITSUPPLYAIRLARGEBASE UNITUNIT PLACEMENT ON COMMON CURBLARGE CURBSMALL OR LARGE BASE UNITSMALL/COMMON CURBROOF CURB DETAILWood

Strany 57

8ACCESS PANELS MUST BE IN PLACE WHEN RIGGING.PANNEAUX D'ACCES DOIT ÊTRE EN PLACE POUR MANIPULATION.50CY502286 2.0CAUTION - NOTICE TO RIGGERSPRUD

Strany 58 - Catalog No: 48VR---01SI

9Table 1 – Physical Data -- Unit 48VR--AUNIT SIZE 24040 24060 30040 30060 36060 36090 42060 42090NOMINAL CAPACITY (ton) 2 2 2 --- 1 / 2 2 --- 1 / 2 3

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