Carrier 42C,V Instalační manuál

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53420010-01 Printed in U.S.A. Form 42-5SI Pg 1 1-14 Replaces: 42-4SI
Installation, Start-Up and Service
Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,2
PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
PRE-INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
Unpack and Inspect Units . . . . . . . . . . . . . . . . . . . . . . . . 4
Protect Units From Damage . . . . . . . . . . . . . . . . . . . . . . 4
Prepare Jobsite for Unit Installation. . . . . . . . . . . . . . 4
Identify and Prepare Units. . . . . . . . . . . . . . . . . . . . . . . . 4
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-79
Step 1 — Place Units in Position . . . . . . . . . . . . . . . . 42
42C UNITS
42V UNITS
42D UNITS
42S UNITS
Step 2 — Make Piping Connections . . . . . . . . . . . . . 53
VALVE PACKAGES
42C,D,V DRAIN CONNECTIONS
42C,D,V WATER SUPPLY/RETURN
CONNECTIONS
42C,D,V STEAM CONNECTIONS
42C,D,V DIRECT EXPANSION (DX) REFRIGERANT
PIPING
TEST AND INSULATE
Step 3 — Make Electrical Connections . . . . . . . . . . 66
FACTORY-INSTALLED OPTIONS
STANDARD WIRING PACKAGES
Step 4 — Make Duct Connections . . . . . . . . . . . . . . . 77
Step 5 — Frame and Finish Unit. . . . . . . . . . . . . . . . . 77
Step 6 — Cut Out Openings for Grilles and
Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Step 7 — Make Final Preparations. . . . . . . . . . . . . . . 77
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79-81
Cooling/Heating System. . . . . . . . . . . . . . . . . . . . . . . . . 80
Air System Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Water System Balancing . . . . . . . . . . . . . . . . . . . . . . . . 80
Water Treatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Controls Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81,82
Excessive Condensation on Unit. . . . . . . . . . . . . . . . 81
To Clean Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Check Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Fan Motor Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Clean Fan Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Clean Electric Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Clean or Replace Air Filters . . . . . . . . . . . . . . . . . . . . . 81
Electrical Wiring and Controls . . . . . . . . . . . . . . . . . . 82
Valves and Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Page
APPENDIX A — POTENTIOMETER
ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
APPENDIX B — EVO/ECM 4-SPEED
ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
START-UP CHECKLIST FOR 42C,D,S,V SERIES
FAN COIL AIR CONDITIONERS. . . . . . . . .CL-1, CL-2
SAFETY CONSIDERATIONS
Installation of this unit can be hazardous due to electrical com-
ponents and equipment location (such as a ceiling or elevated
structure). Only trained, qualified installers and service
mechanics should install and service this equipment.
When installing this unit, observe precautions in the literature,
labels attached to the equipment, and any other safety precau-
tions that apply.
Follow all safety codes.
Wear safety glasses and work gloves. Never wear bulky
or loose fitting clothing when working on any mechani-
cal equipment. Gloves should be worn for proper protec-
tion against heat and other possible injuries. Safety
glasses or goggles should always be worn when drilling,
cutting, or working with chemicals such as refrigerants
or lubricants.
Use care in handling and installing this unit.
Never pressurize any equipment beyond specified test
pressures. Always pressure test with an inert fluid or gas
such as clear water or dry nitrogen to avoid possible
damage or injury in the event of a leak or component
failure during testing. Always protect adjacent flamma-
ble material when welding or soldering. Use a suitable
heat-shield material to contain sparks or drops of solder.
Have a fire extinguisher readily available.
INTRODUCTION
Carrier fan coil units represent a prudent investment offer-
ing trouble-free operation and long service with proper installa-
tion, operation, and regular maintenance. Your equipment is
initially protected under the manufacturers standard warranty;
however, this warranty is provided under the condition that the
steps outlined in this manual for initial inspection, proper in-
stallation, regular periodic maintenance, and everyday opera-
tion of the equipment be followed in detail. This manual should
be fully reviewed in advance before initial installation, start-up,
and any maintenance. Should any questions arise, please
WARNING
ELECTRIC SHOCK HAZARD. To avoid the possibility
of electrical shock, open and tag all service switches before
installing this equipment.
42C,D,S,V Series
Fan Coil Air Conditioners
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Strany 1 - Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Strany 2 - PHYSICAL DATA

10Fig. 6 — 42CG Horizontal Cabinet with Electric Heat DimensionsLEGEND1— Junction Box, 4 in. x 4 in.2— Optional Stamped Rear Return Grille3— Drip Lip

Strany 3

11Fig. 7 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel,Front Supply, and Bottom Return Dimensions*Unit weights are based on dry coils an

Strany 4 - Unpack and Inspect Units —

12Fig. 8 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel,Front Supply, Bottom Return, and Heater Dimensions121110913NOTES:1. Right hand un

Strany 5

13Fig. 9 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel,Front Supply, and Rear Return Dimensions*Unit weights are based on dry coils and

Strany 6

14Fig. 10 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel,Front Supply, Rear Return, and Heater DimensionsNOTES:1. Right hand unit shown;

Strany 7

15Fig. 11 — 42CK Horizontal Cabinet Unit with Telescopic Access Panel DimensionsLEGEND1— Junction Box, 4 in. x 4 in.2— Drip Lip (optional, shipped loo

Strany 8 - A42-4102

16Fig. 12 — 42CK Horizontal Cabinet with Telescopic Access Panel and Electric Heat DimensionsLEGEND1— Junction Box, 4 in. x 4 in.2— Strip Heater High

Strany 9 - A42-4105

17Fig. 13 — 42VA Furred-In Vertical Unit DimensionsFRONT VIEW*Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves,

Strany 10 - A42-4106

18Fig. 14 — 42VA Furred-In Unit with Electric Heat Dimensionsa42-4382*Unit weights are based on dry coils and minimum rows. Weights exclude packaging,

Strany 11 - A42-4149

19Fig. 15 — 42VB Vertical Cabinet Unit Dimensionsa42-4383*Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and

Strany 12

2contact your local sales representative or the factory BEFOREproceeding.This document contains general installation instructions forthe 42C,D,S,V uni

Strany 13

20Fig. 16 — 42VB Vertical Cabinet Unit with Electric Heater Dimensionsa42-4384*Unit weights are based on dry coils and minimum rows. Weights exclude p

Strany 14

21Fig. 17 — 42VF Vertical Cabinet Unit with Slant Top Dimensions*Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valv

Strany 15 - A42-4107

22Fig. 18 — 42VF Vertical Cabinet Unit with Slant Top and Electric Heater Dimensions*Unit weights are based on dry coils and minimum rows. Weights exc

Strany 16 - A42-4108

23Fig. 19 — 42VC Furred-In Lowboy Unit DimensionsLEGEND1— Optional Unit Mounted Control Box2— Drain Pan, Auxiliary, Shipped Loose3— Supply Conn, 5/8-i

Strany 17 - FRONT VIEW

24Fig. 20 — 42VC Furred-In Lowboy Unit with Electric Heat DimensionsLEGEND1— Unit-Mounted Control Box (Optional)2— Drain Pan, Auxiliary, Shipped Loose

Strany 18

25Fig. 21 — 42VE Cabinet Lowboy Unit Dimensions*Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and other com

Strany 19

26Fig. 22 — 42VE Cabinet Lowboy Unit with Electric Heat Dimensions*Unit weights are based on dry coils and minimum rows. Weights exclude packaging, va

Strany 20

27Fig. 23 — 42VG Furred-In Wall Unit DimensionsLEGEND1— Supply Conn, 5/8-in. OD2— Air Vent, 1/8-in. MPT3— Filter4— Return Air Grille, Stamped5— Stampe

Strany 21

28Fig. 24 — 42DA Furred-In Ceiling Unit with Electric Heat DimensionsUNIT SIZENOMAIRFLOW(cfm)DIMENSIONS (in. ± 1/8) QTY/UNITUNIT WEIGHT* (lb)AA’BD’E H

Strany 22

29Fig. 25 — 42DC Furred-In Ceiling Unit with Plenum and Electric Heat DimensionsUNITSIZENOMAIRFLOW(cfm)DIMENSIONS (in. ± 1/8) QTY/UNITUNIT WEIGHT* (lb

Strany 23 - A42-4112

3Table 2 — Physical Data — 42V Series Units*Calculate Operating Weight of Unit: Shipping Weight + Coil Water Weight xNumber Of Coil Rows.†Available in

Strany 24 - A42-4113

30Fig. 26 — 42DD Vertical Unit with Full Casing and Electric Heat DimensionsUNITSIZENOMAIRFLOW(cfm)DIMENSIONS (in. ± 1/8) QTY/UNIT UNIT WEIGHT* (lb)AB

Strany 25 - A42-4114

31Fig. 27 — 42DE Ceiling Unit with Full Casing and Electric Heat DimensionsUNIT SIZENOM AIRFLOW(cfm)DIMENSIONS (in. ± 1/8) QTY/UNITUNIT WEIGHT* (lb)AB

Strany 26 - A42-4115

32Fig. 28 — 42DF Exposed Ceiling Unit with Supply and Return Grille and Electric Heat DimensionsUNIT SIZENOM AIRFLOW(cfm)DIMENSIONS (in. ± 1/8)QTY/UNI

Strany 27 - A42-4116

33Fig. 29 — 42SG Furred-In Stack Dimensions24†Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and other compo

Strany 28

34Fig. 30 — 42SH Cabinet Dimensions2322212019†Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and other compo

Strany 29 - A42-4121

35Fig. 31 — 42SJ Back-to-Back Furred-In Stack Dimensions26†Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, an

Strany 30 - A42-4122

36Fig. 32 — 42SGM Furred-In Master Stack Dimensions24†Unit weights are based on dry coils and minimum rows. Weights exclude packaging, valves, and oth

Strany 31 - A42-4123

37Fig. 33 — 42SGS Furred-In Slave Stack Dimensions23*Drawing provided for reference only. Dimensions may vary with options ordered.NOTES:1. Units are

Strany 32 - A42-4124

38Fig. 34 — 42SU Universal Furred-In Stack Dimensions8(203)51(1295)IE1981423152210119352E63(1600)211213177616ABF39(991)5(127)1-1/4(32)4(102)88(2235)HR

Strany 33 - A42-4125

39Fig. 35 — 42SU Universal Furred-In Stack with Heater Dimensions658(203)51(1295)IE211016251724121311372E63(1600)231415199818ABF39(991)5(127)1-1/4(32)

Strany 34

4Table 4 — Physical Data — 42S Series Units*Calculate Operating Weight of Unit: Shipping Weight + Coil Water Weight x Number of Coil Rows.†42SJ units

Strany 35 - A42-4304

40Fig. 36 — 42SM Mega Furred-In Stack Dimensions30(762)28(711)SWT X 37.5 FLAREADAPTERACOUSTICALSERVICEACCESS PANELFLEXIBLE DRAIN TUBE/P-TRAPFILTERRISE

Strany 36 - A42-4128

41Fig. 37 — Return-Air Wall Panels for Furred-In Units — Panels with No Frame DimensionsPANEL NO. 2 WITHOUT DOOR61.1APANEL NO. 1 FOR 42SU52.5APANEL NO

Strany 37 - A42-4129

42Fig. 38 — Return-Air Wall Panels for Furred-In Units — Panels with Frame DimensionsINSTALLATIONStep 1 — Place Units in Position42C UNITS1. Select th

Strany 38 - SIDE VIEW

43b. Use rods and fasteners to suspend the unit at thefactory-provided 0.375-in. hanger slots (4) withrubber grommets on the top of the unit on the42C

Strany 39

4442D UNITS1. Select the unit location. Allow adequate space for free aircirculation, service clearances, piping and electrical con-nections, and any

Strany 40 - DHS CSCRHR

45c. If not already installed, install the floor and ceilingtracks up to and over the 42SJ fan coil unit.d. Position the vertical studs and fasten int

Strany 41 - PANEL DIMENSIONS (in.)

468. Anchor risers as required:a. Do not fasten risers rigidly within each unit.Risers must be free to move within pipe chasein response to normal ver

Strany 42 - INSTALLATION

472. Locate and mark the riser and drain knockouts that applyto your particular unit application, ensuring proper orien-tation of the return air openi

Strany 43

48Table 6 — Unit Riser Orientation6. Insert cut riser extensions into the bottom swages of therisers to a penetration depth of 2-inches.7. Invert the

Strany 44

49which the system will be subjected. Low temperature lead al-loy solders such as “50/50” and “60/40” are normally not suit-able.Riser to Drain Instal

Strany 45

5Fig. 1 — 42CA Furred-In Horizontal Unit DimensionsLEGEND1—Junction Box (remote mount)2—Flexible Metal Conduit3—Drain Conn, 7/8-in. OD4 — Tell-Tale D

Strany 46

50debris into the unit valve packages. This will also allowrisers to be drained down after testing in the winter toavoid freeze-up problems. In the ev

Strany 47

51Submittals and product literature detailing unit operation,controls, and connections should be thoroughly reviewed BE-FORE beginning the connection

Strany 48

5212. Test for leaks. Any and all leaks should be repaired beforeproceeding with installation. When testing with air orsome other gas, it might be nec

Strany 49

53 10. Use adhesive or glue to re-attach insulation that haspulled away from the unit during knockout removalprocess. 11. For ducted applications tape

Strany 50 - HR CRDHS CS

54NOTE: Chilled water piping determines the hand of the unit.Fig. 66 — Pipe Connection ConfigurationsNOTE: Chilled water piping determines the hand of

Strany 51

55Fig. 67 — Piping Connection PositionsFIELD PIPING CONNECTIONS*WALL UNITS, FURRED-INPipe to stub connections at the side of unit.or into optional pip

Strany 52

56Fig. 68 — Symbols and Placement of Valvesa42-213tfCoil Connections (Positions A & B) — When isolation valve only is added to supply or return li

Strany 53

57BALL VALVEBALL VALVE(2) BALL(1) 2-WAY MOTORIZEDRSCOILBALL VALVE (WITHMEMORY STOP)BALL VALVE(2) BALL (ONE WITHMEMORY STOP)(1) 2-WAY MOTORIZEDRSCOILMO

Strany 54

58CIRCUIT SETTER(1) BALL(1) CIRCUIT SETTER(1) 3-WAY MOTORIZEDCOILBALL VALVEGATESHUT OFF VALVE(1) GATE(1) BALL(1) 3-WAY MOTORIZEDRSCOILBALL VALVEBALL V

Strany 55 - HYDRONIC COIL ARRANGEMENT

5942C,D,V DRAIN CONNECTIONS — Install drain line inaccordance with all applicable codes. A continuous pitch of1 in. per 10 ft of condensate drain l

Strany 56

6Fig. 2 — 42CA Furred-In Horizontal Unit with Electric Heat DimensionsLEGEND1—Junction Box (remote mount)2—Flexible Metal Conduit3 — Strip Heater Hig

Strany 57

6042C,D,V WATER SUPPLY/RETURN CONNECTIONS —Install piping in accordance with all applicable codes. Positionvalves over the drain pan. Be sure valves a

Strany 58 - MOTORIZED

61Fig. 75 — Copper Water Tube and Joint Material Pressure RatingsNOTES:1. Not recommended for high system water pressures.2. Standard factory joint ma

Strany 59

62Table 7 — Piping ComponentsLEGEND*Check all system component pressure ratings (coils, values,pumps, etc.) with manufacturer and any applicable local

Strany 60

63Table 7 — Piping Components (cont)LEGEND*Check all system component pressure ratings (coils, values,pumps, etc.) with manufacturer and any applicabl

Strany 61

64Table 7 — Piping Components (cont)LEGEND*Check all system component pressure ratings (coils, values,pumps, etc.) with manufacturer and any applicabl

Strany 62 - Table 7 — Piping Components

65Table 7 — Piping Components (cont)LEGEND*Check all system component pressure ratings (coils, values,pumps, etc.) with manufacturer and any applicabl

Strany 63

66Step 3 — Make Electrical Connections — Referto unit nameplate for required supply voltage, fan and heateramperage and required circuit ampacity. Ref

Strany 64

67Aquastat — The aquastat must be able to sense whether theflowing water is being chilled or heated and switches a contactclosed to provide automatic

Strany 65

68Fig. 81 — No Controls — Wall-Mounted 3-Speed Switch OnlyNOTES:1. Motors are thermally protected.2. Use copper conductors only.3. See unit nameplate

Strany 66

69Fig. 83 — 42C,S,V and 42D (600-1000) 2-Pipe Heating and Cooling with Automatic Changeover — Remote/Wall-Mounted Thermostat (Line Voltage)a42-4058120

Strany 67

7Fig. 3 — 42CE Furred-In Horizontal Unit with Plenum DimensionsNOTES:1. Right hand unit with standard 3-row coil shown; left hand unit opposite. Coilc

Strany 68

70Fig. 85 — 42C,S,V (except VG), and 42D (600-1000 cfm) 2-Pipe Heating and Cooling withAutomatic Changeover — Remote/Wall-Mounted Debonair® Thermostat

Strany 69 - NEC CLASS 1 WIRING

71Thermostatic 2-Pipe Auxiliary Electric Heat with ValveControl — This system, also called twilight or intermediateseason electric heat, goes a long w

Strany 70 - Thermostat (24-v)

72Fig. 87 — 42SG,SH,SJ,VA,VB,VC,VE,VF 2-Pipe Heating and Cooling with Auxiliary Heat — Unit-Mounted Debonair® Thermostat (24-v), Duct Sensor and Dual

Strany 71 - THERMOSTAT PART # 702893-36

73Thermostat 2-Pipe Total Electric Heat with ValveControl — With this system, the complete heating require-ment for the space is provided by the elect

Strany 72 - NEC CLASS 2 WIRING

74Fig. 90 — 42SG,SH,SJ,VA,VB,VC,VE,VF 2-Pipe Cooling with Total Electric Heat — Unit-Mounted Debonair® Thermostat (24-v) and Duct Sensora42-4072NOTE:

Strany 73

75Thermostatic Valve Control, 4-Pipe — The 4-pipe systemprovides the ultimate in economy and room temperature con-trol. Both hot water and chilled wat

Strany 74 - THERMOSTAT #33CSSN2-FC

76Fig. 93 — 42SG,SH,SJ,VA,VB,VC,VE,VF 4-Pipe Heating and Cooling —Unit-Mounted Debonair® Thermostat (24-v) and Duct Sensora42-4078Fig. 94 — 42C,S,V (e

Strany 75 - OTHERS BLK

77Step 4 — Make Duct Connections — Install allductwork to and from unit in accordance with project plans,specifications, and all applicable codes.

Strany 76

78The ECM blower is controlled by one of three controlboards, depending on the options ordered with the unit.Review project submittals or order acknow

Strany 77

79Variable Airflow for 0-10 Vdc Input (42SM Only) (SeeFig. 97) — Carrier recommends using the specified thermostator DDC controller to commission the

Strany 78 - COMMON FLO1 FLO2 FLO3 FLO4

8Fig. 4 — 42CE Furred-In Horizontal Unit with Plenum and Electric Heat DimensionsNOTES:1. Right hand unit with standard 3-row coil shown; left hand un

Strany 79 - START-UP

80Start-up procedures vary depending on time of year (sum-mer or winter) and building characteristics (new building/oldbuilding, occupied/unoccupied,

Strany 80

81and other literature for detailed information regarding each in-dividual unit and its controls. Since controls and features mayvary from one unit to

Strany 81

82may be cleaned and re-installed in the unit instead of being dis-carded when dirty.1. Tap on solid surface to dislodge heavy particles.2. Wash in ho

Strany 82

83APPENDIX A — POTENTIOMETER ADJUSTMENTAdjusting the low, medium, and high potentiometers re-quires the use of a multi-meter capable of measuring 0~5

Strany 83

84APPENDIX B — EVO/ECM 4-SPEED ADJUSTMENTAdjusting the Flo1, Flo2, Flo3 potentiometers requires theuse of a multi-meter capable of measuring 0~5 vdc.1

Strany 85

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Strany 86 - © Carrier Corporation 2014

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Strany 87 - I. Project Information

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Strany 88

9Fig. 5 — 42CG Horizontal Cabinet Unit DimensionsLEGEND1— Junction Box, 4 in. x 4 in.2— Optional Return Air Location3— Drip Lip (optional, shipped loo

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