Carrier 16JT080L-150L Specifikace

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Start-Up, Operation, and
Maintenance Instructions
SAFETY CONSIDERATIONS
Absorption liquid chillers provide safe and reliable serv-
ice when operated within design specifications. When op-
erating this equipment, use good judgment and safety
precautions to avoid damage to equipment and property
or injury to personnel.
Be sure you understand and follow the procedures and
safety precautions contained in the machine instructions
as well as those listed in this guide.
DO NOT USE OXYGEN or air to purge lines, leak test, or
pressurize a machine. Use nitrogen.
NEVER EXCEEDspecified test pressures. For the 16JT chiller,
the maximum pressure is 12 psig (83 kPa).
WEAR goggles and suitable protective clothing when han-
dling lithium bromide, octyl alcohol, inhibitor, lithium hy-
droxide, and hydrobromic acid. IMMEDIATELY wash any
spills from the skin with soap and water. IMMEDIATELY
FLUSH EYES with water and consult a physician.
DO NOT USE eyebolts or eyebolt holes to rig machine sec-
tions or the entire assembly.
DO NOT work on high-voltage equipment unless you are a
qualified electrician.
DO NOT WORK ON electrical components, including con-
trol panels or switches, until you are sure ALL POWER IS
OFF and no residual voltage can leak from capacitors or solid-
state components.
LOCK OPEN AND TAG electrical circuits during servic-
ing. IF WORK IS INTERRUPTED, confirm that all circuits
are deenergized before resuming work.
NEVER DISCONNECT safety devices or bypass electric in-
terlocks and operate the machine. Also, never operate the
machine when any safety devices are not adjusted and func-
tioning normally.
DO NOT syphon lithium bromide or any other chemical by
mouth.
BE SURE all hydrogen has been exhausted before cutting
into purge chambers. Hydrogen mixed with air can explode
when ignited.
WHEN FLAMECUTTING OR WELDING on an absorp-
tion machine, some noxious fumes may be produced. Ven-
tilate the area thoroughly to avoid breathingconcentrated fumes.
DO NOT perform any welding or flamecutting to a machine
while it is under a vacuum or pressurized condition.
NEVER APPLY an open flame or live steam to a refrigerant
cylinder. Dangerous overpressure can result. When neces-
sary to heat a cylinder, use only warm (110 F [43 C]) water.
DO NOT REUSE disposable (nonreturnable) cylinders or at-
tempt to refill them. It is DANGEROUS AND ILLEGAL.
When cylinder is emptied, evacuate remaining gas pressure,
loosen the collar and unscrew and discard the valve stem.
DO NOT INCINERATE.
DO NOTATTEMPTTO REMOVE fittings, covers, etc., while
machine is under pressure or while machine is running.
DO NOT climb over a machine. Use platform, catwalk, or
staging. Follow safe practices when using ladders.
DO NOT STEP ON machine piping. It might break or bend
and cause personal injury.
USE MECHANICAL EQUIPMENT (crane, hoist, etc.) to
lift or move inspection covers or other heavy components.
Even if components are light, use such equipment when there
is a risk of slipping or losing your balance.
VALVE OFF AND TAG steam, water, or brine lines before
opening them.
DO NOT LOOSEN waterbox cover bolts until the water box
has been completely drained.
DO NOT VENT OR DRAIN waterboxes containing indus-
trial brines, liquid, gases, or semisolids without permission
of your process control group.
BE AWARE that certain automatic start arrangements can
engage starters. Open the disconnects ahead of the starters
in addition to shutting off the machine or pump.
USE only repaired or replacement parts that meet the code
requirements of the original equipment.
DO NOTALLOW UNAUTHORIZED PERSONS to tamper
with machine safeties or to make major repairs.
PERIODICALLY INSPECT all valves, fittings, piping, and
relief devices for corrosion, rust, leaks, or damage.
PROVIDE A DRAIN connection in the vent line near each
pressure relief device to prevent a build-up of condensate or
rain water.
IMMEDIATELY wipe or flush the floor if lithium bromide
or octyl alcohol is spilled on it.
16JT
60 Hz
Double-Effect Hermetic Absorption Liquid Chillers
Units 810-880, 080-150, 080L-150L
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2
Tab 5b
PC 211 Catalog No. 531-607 Printed in U.S.A. Form 16JT-2SS Pg 1 4-93 Replaces: 16JT-1SS
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Shrnutí obsahu

Strany 1 - Maintenance Instructions

Start-Up, Operation, andMaintenance InstructionsSAFETY CONSIDERATIONSAbsorption liquid chillers provide safe and reliable serv-ice when operated withi

Strany 2 - CONTENTS

MACHINE CONTROLSStart-Stop Systems —The type of start-stop systemis selected by the customer. The most commonly used sys-tems are described below. Rev

Strany 3 - BasicAbsorptionCycle—

Fig. 10 — Typical Wiring Diagram11

Strany 4

Fig. 10 — Typical Wiring Diagram (cont)12

Strany 5

Fig. 11 — Typical Control Wiring13

Strany 6 - Piping Connections

Typical Control Sequence, Normal Start(Fig. 10 and 14)1. When power is supplied to the chiller control panel andthe chiller is not in operation, the S

Strany 7 - LCD — Level Control Device

LEGENDBZ — Alarm BuzzerGL — Run LightOL1 — Chilled and Cooling Water Fault Indicator LightOL2 — Refrigerant and Solution Pump Fault Indicator LightOL3

Strany 8

Typical Control Sequence, Normal Stop(Fig. 10 and 15)1. If the Local Remote switch is in the remote position, theshutdown sequence begins when the rem

Strany 9

Typical Control Sequence, Abnormal Stop(Fig. 10 and 16)1. Abnormal shutdown occurs automatically when any ofthe chiller safety devices sense a conditi

Strany 10 - Start-Stop Systems —

Normally closed 4X contacts energize the Cycle- Guard™valve to transfer refrigerant into the solution for dilu-tion. The refrigerant pump and Cycle-Gu

Strany 11

Pneumatic ValveActuator (Fig. 18) — The proportional mil-liamp output signal from the controller is converted to a pro-portional pneumatic signal in t

Strany 12

CONTENTSPageSAFETY CONSIDERATIONS ...1INTRODUCTION ...3MACHINE DESCRIPTION ...3-9Basic Ab

Strany 13

7. Auxiliary evacuation pump, 5 cfm (2.5 l/s) or greater,with oil trap, flexible connecting hose and connectionfittings8. Compound pressure gage, 30-in.

Strany 14 - (Fig. 10 and 14)

SHORT INTERVAL TEST — Use this test procedure if:1. No previous absolute pressure readings have been re-corded, OR2. Previous absolute pressure readin

Strany 15

To charge refrigerant into the evaporator, fill clean solu-tion containers with the distilled or deionized water. Chargethe water through the refrigera

Strany 16 - (Fig. 10 and 15)

Depress the Stop button to silence the alarm.Marks on the indicator plate are for reference only andare not calibrated in degrees.4. Allow water bath

Strany 17 - (Fig. 10 and 16)

valve actuator) in the MAN. (MANUAL) mode. Pressthe MAN./AUTO. button to switch between the twomodes.The actual output value is not important at this

Strany 18 - Wiring Terminals

INITIAL START-UPThe following start-up procedures are based on a semi-automatic system in which all pumps energize when the start-stop switch is place

Strany 19 - BEFORE INITIAL START-UP

Fig. 22A — Equilibrium Diagram for Lithium Bromide in Solution (F)Fig. 22B — Equilibrium Diagram for Lithium Bromide in Solution (C)26

Strany 20 - Manual Valve

6. The refrigerant charge can be adjusted at either refriger-ant level. In Table 6, use the refrigerant level that corre-sponds to the weak solution c

Strany 21

Start-Up After Limited Shutdown1. Place the capacity control, Cycle-Guard,™ and Local-Remote settings in the position indicated in Table 7.Table 7 — S

Strany 22 - Local/Remote Switch LOCAL

Actions After Abnormal Shutdown — Abnormalstop occurs automatically when any of the safety devices inTable 8 sense a condition which might be potentia

Strany 23

INTRODUCTIONEveryone involved in the start-up, operation, and main-tenance of the 16JT machine should be thoroughly familiarwith the following instruc

Strany 24

ENGINEER DATEJOB NAME MACHINE SIZE SERIAL NO.TIME OF DATAPURGE EXHAUST AMOUNT/NUMBERCHILLEDWATERTemperature EnteringTemperature LeavingPressure Enteri

Strany 25 - INITIAL START-UP

Purge Manual Exhaust Procedure (Fig. 25) —See also Machine Description section, pages 3-9, for expla-nation of the purge operation, component identific

Strany 26

Fig. 26A — Equilibrium Diagram for Lithium Bromide in Refrigerant (F)Fig. 26B — Equilibrium Diagram for Lithium Bromide in Refrigerant (C)32

Strany 27 - TCO — Temperature Cutout

6. Close exhaust valve and mark liquid level on invertedbottle.Remove bottle from container.7. Return purge to normal operation. Replace exhaust bottl

Strany 28 - Cycle-Guard Switch AUTO

Solution or Refrigerant Sampling — (See precau-tions pertaining to handling lithium bromide solution asdescribed in Solution and Refrigerant Charging

Strany 29

Adding Octyl Alcohol — Octyl alcohol may be re-quired when leaving chilled water temperature starts to riseabove design temperature without alteration

Strany 30 - ENGINEER DATE

ThermoswitchAdjustment— Check the 26SH thermo-switch while machine is operating.1. Athermowell is located on the absorber spray supply pipenear the th

Strany 31

LEGEND1—Circulation Pipe2—O-Ring Gasket3—Bolt4—Bolt5—Motor End Cover6—Motor End CoverGasket7—Radial Bearing (B)8—Thrust Bearing (B)9—Thrust Collar (B)

Strany 32

3. Open the motor wiring terminal box (Item 11) and dis-connect the motor power leads. Mark the leads to en-sure proper reassembly.4. Remove nuts (Ite

Strany 33

5. Check the impeller wear surfaces. If very rough or wornto outside diameters less than listed in Table 11, replacethe impeller.Table 11 — Maximum We

Strany 34

187652 (NOT SHOWN)34LEGEND1—High-Stage Generator2—Low-Stage Generator3—Condenser4—Purge Storage Chamber5—Control Panel6—Solution Heat Exchanger7—Abs

Strany 35

Solution Decrystallization — Crystallization occurswhen strong solution concentration and temperature crossover to the right of the crystallation line

Strany 36

TROUBLESHOOTING GUIDEPROBLEM/SYMPTOM PROBABLE CAUSE REMEDYMachine Will Not Start orShuts Down(Panel RUN light out,pumps off.)No power to control panel

Strany 37

TROUBLESHOOTING GUIDE (cont)PROBLEM/SYMPTOM PROBABLE CAUSE REMEDYInadequate Purging(Low machine capacity andhigh absorber loss — seeAbsorber Loss Dete

Strany 39

Copyright 1993 Carrier CorporationManufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and w

Strany 40

Fig. 3 — 16JT810-880 Machine Components, External Schematic (Typical)LEGEND1—Rupture Disk2—Refrigerant Condensate Line3—Auxiliary Evacuation Valve4—St

Strany 41 - TROUBLESHOOTING GUIDE

FlowCircuits— Figures 5 and 6 illustrate the basic flowcircuits of the 16JT absorption chiller.The liquid to be chilled is passed through the evaporat

Strany 42 - TROUBLESHOOTING GUIDE (cont)

During high load operation, some abnormal conditions cancause the lithium bromide concentration to increase abovenormal, with the strong solution conc

Strany 43

Point 10 represents the strong solution leaving the low-stagegenerator and entering the low-temperature heat exchanger.It is at a weaker concentration

Strany 44

Purge System — The basic components and flow cir-cuits of the motorless purge are shown in Fig. 8 and 9.The purge system automatically removes nonconde

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