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ZONECC(2,4,8)KIT-B

Installation and Start-Up Instructions

TABLE OF CONTENTS

Page

SAFETY CONSIDERATIONS...................................................1

INSTALLATION CONSIDERATIONS....................................1

INTRODUCTION.....................................................................1-2

INSTALLATION ......................................................................2-8

• Check Equipment And Job Site..................................................2

• Component Location And Wiring Considerations.....................2

• Install Components...................................................................2-3

• Install Zone Dampers...............................................................3-5

• Install Barometric Bypass Damper.............................................5

• Install Leaving Air Temperature (LAT) Sensor.........................5

• Install Heat Pump Temperature (HPT) Sensor ..........................5

• Final Wiring..................................................................5-8, 21-28

• Understanding Sequence Of Operation...................................6-8

SYSTEM CONFIGURATION ..............................................8-12

• Equipment Controller Configuration.......................................8-9

• User Interface Configuration .................................................9-12

SYSTEM STARTUP AND CHECKOUT..........................12-13

• Enable Installer Setup Mode.....................................................12

• Check Damper And Sensor Operation................................12-13

• Quick Check Of Equipment Operation ....................................13

• Longer Check Of Equipment Operation...................................13

FINAL INSTALLATION SETTINGS...............................13-16

OPERATIONAL INFORMATION .........................................16

QUICK START.....................................................................16-17

QUICK PROGRAMMING OF COMFORT SCHEDULES.17

HOLD, OFF, OUT AND ALL ZONE................................17-19

SMART SENSOR OPERATION............................................ 18

TROUBLESHOOTING .......................................................19-20

NOTE: Read the entire instruction manual before starting the

installation.

This symbol → indicates a change since the last issue.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,

or use can cause fire, electrical shock, or other conditions which

may cause personal injury or property damage. Consult a qualified

installer, service agency or your distributor or branch for informa-

tion or assistance. The qualified installer or agency must use

factory-authorized kits or accessories when modifying this prod-

uct. Refer to the individual instructions packaged with the kits or

accessories when installing.

Follow all safety codes and wear safety glasses. Have fire

extinguisher available. Read these instructions thoroughly and

follow all warnings or cautions attached to the unit. Consult local

and state building codes and Sheet Metal and Air Conditioning

National Association (SMACNA) for special installation require-

ments.

Recognize safety information. This is the safety-alert symbol

When you see this symbol on the unit or in instructions and

manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-

TION. These words are used with the safety-alert symbol. DAN-

GER identifies the most serious hazards which will result in severe

personal injury or death. WARNING signifies hazards which

could result in personal injury or death. CAUTION is used to

identify unsafe practices which would result in minor personal

injury or product and property damage.

INSTALLATION CONSIDERATIONS

Before the actual installation of a zoning system can begin,

decisions need to be made to determine the number and location of

zones and sensors. This affects duct and damper selections. For

assistance with these decisions, consult the Zoning Design Guide

available from your distributor or branch.

This instruction covers the physical installation and start up of the

Comfort Zone II -B system. Use this instruction to guide the actual

installation process after all the air side decisions have been made.

1. Install User Interface and Remote Sensors in non-condensing

areas with ambients between 32°F and 120°F. Install Dampers

and Equipment Controller in non-condensing areas with

ambients between 32°F and 158°F.

2. A TXV is required on the indoor coil when used with all

residential split system equipment.

3. Use separate isolated transformer to supply power to Comfort

Zone II -B System (40 va minimum, class 2, field supplied).

4. Proper equipment and duct sizing are important in a zoned

system. Be sure to refer to the Zoning Design Guide for

assistance in making these selections.

TXV on indoor coil is required with all residential split

system equipment.

INTRODUCTION

The Comfort Zone II -B System allows air conditioning and

heating equipment to control temperatures and humidity in up to 8

distinct spaces or Zones within a building. Each zone has inde-

pendent temperature settings.

The comfort temperature settings can change automatically

through the use of schedules. This allows Comfort Zone II -B to

change temperature settings in zones to reflect occupancy or usage.

For example, you can condition the bedrooms in a home from 5:00

PM through 7:00 AM or the kitchen from 3:00 PM through 6:00

PM. The Comfort Zone II -B System uses motorized air volume

control dampers (also called zone dampers) to regulate flow of

conditioned air into zones. In this manner Comfort Zone II -B can

selectively heat or cool certain portions of a building depending

upon space temperature requirements.

Each zone requires a motorized zone damper to control the air

supplied to it and a zone sensor to sense zone temperature. There

are 4 types of zone sensors available and they may be used in

combination:

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1144

Tab 3a 5a 2a 5a

PC 101 Catalog No. 809-538 Printed in U.S.A. Form ZONEKIT-14SI Pg 1 12-99 Replaces: ZONEKIT-13SI

1 2 3 4 5 6 ... 27 28

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Strany 1 - ZONECC(2,4,8)KIT-B

ZONECC(2,4,8)KIT-BInstallation and Start-Up InstructionsTABLE OF CONTENTSPageSAFETY CONSIDERATIONS...1

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Option 15—Enable AUTO modeOption 16—Enable Comfort Heat modeOption 18—Humidity offset adjustmentOption 19—Outdoor air temperature offset adjustmentOpt

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on, it will remain on until the demand is satisfied. The followingcycle will start with the heat pump. Outdoor temperatures of 5, 10,15, 20, 25, 30, 3

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shut down the equipment when the LAT temperature reaches itslimit. If the equipment is shut down by a LAT or HPT limit trip,the small ’equipment on’ t

Strany 5 - Duct Work

Step 3—Quick Check of Equipment OperationEither this or the next step (Step 4) may be used for initial startup.This check runs equipment for only 2 mi

Strany 6 - * = OPTIONAL COMPONENTS

applications, this is an improvement over using an externalhumidistat, which only supplies humidity when auxiliary heatis on.2. Fan Humidify Mode—This

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3. Cool to Dehumidify Mode—This mode tells the system tooperate the compressor, with limits, when there is a dehu-midify demand and there is no coolin

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removed to enable the DEHUM input. See Table 6 and Fig. 31through 34. When a dehumidify demand exists, the furnace controlreduces the blower airflow b

Strany 9 - Fig. 12—DIP Switch Settings

4. Press HOLD/END key to exit.Select system Mode:1. Press MODE button to select HEAT or COOL.2. Press HOLD/END button to turn on HOLD icon.3. Press UP

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SMART SENSOR OPERATIONNOTE: Refer to Smart Sensor Installation and Start-Up Instructions for proper installation and set-up procedure.The Smart Sensor

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changing according to the program schedule. Cancelling theHOLD function changes the set points to whatever is in theprogram schedule for that period o

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• User Interface — Each installation has only 1 User Interface.This is the command center for the entire system, and it willtypically be located in Zo

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(1.) Auxiliary Heat Lockout (System is configured as aheat pump and configuration Option No. 8 is active).(2.) Dual Fuel Setup (DIP switch No. 8 OFF.

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Table 6—Wiring Diagram Reference ChartEQUIPMENTSELECTION1-SPEEDAC2-SPEEDAC1-SPEEDHP2-SPEEDHP1-StageFurnaceFig. 15 Fig. 16 Fig. 17 Fig. 182-StageFurnac

Strany 15 - Dehumidify Off Blank OF

Fig. 21—2-Stage Furnacewith 1-Single Speed Heat Pump (Dual Fuel)A98095CORW2CRGYW/W1W2Y/Y2OBRHDEFDHUMHUMRVS COOLINGTWO-STAGEFURNACESINGLE-SPEED HEATPUM

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Fig. 25—Variable-Speed Non-Condensing Furnacewith 1-Speed Heat Pump (Dual Fuel)A98099CCRYW/W1GW2Y/Y2OBRHRVS COOLINGVSP FURNACEBOARDSINGLE-SPEED HEATPU

Strany 17 - Table 3—Outputs vs. Stages

Fig. 29—Variable-Speed 2-Stage CondensingFurnace — W/O DE Connection -with 1-Speed Heat Pump (Dual Fuel)A98103CCRW2W/W1GW2Y/Y2OBRHRVS COOLINGVSP SPEED

Strany 18 - Hold Out Set Temp

Fig. 33—Variable-Speed 2-Stage CondensingFurnace — With DE Connection —With 1-Speed Heat Pump (Dual Fuel)A99374CCRW2W/W1GW2Y/Y2OBRHRVS COOLINGVSP SPEE

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Fig. 37—Typical Fan Coilwith 1-Speed Heat PumpA98107CRCRGW2YW2W3YEOBRHDEFRVS COOLINGTYPICAL FAN COILSINGLE-SPEEDHEAT PUMPEQUIPMENTCONTROLLERN/A24 V

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Fig. 41—FK and FV Fan Coilwith 1-Speed Heat PumpA99369CW2OBRVS COOLINGN/AR1HFK AND FVSERIESFAN COILSINGLE-SPEEDHEAT PUMPREMOVEJ1 JUMPERREMOVEJ2 JUMPER

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WIRING DIAGRAM NOTES1. Heat pump must have a high pressure switch for dual fuel applications.2. Outdoor Air Sensor must be attached for all dual fuel

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1. Open doors or remove cover to access mounting holes(remove the 2 Zone system cover from the left side first).2. Mount back plate to wall using scre

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3. Properly seal joint using duct tape, mastic, or other approvedmethod. Do not allow mastic to come in contact with actuator.4. Insulate damper using

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4. Insulate damper using 1-1/2 in. to 2-in. insulation. (Checkyour local codes.) (See Fig. 8.)Step 5—Install Barometric Bypass DamperNOTE: The baromet

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Carrier’s Comfort Heat system is now supported by Comfort ZoneII -B, with all the features of the Thermidistat™ Control. Whenused with compatible vari

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than the coolest zone (in cooling) or warmer than the warmest zone(in heating). This prevents over conditioning of OUT zones whilestill using them to

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heat. This acts to prevent the unnecessary use of auxiliary heat. Inaddition, when an outdoor sensor is attached, the system can be setto lock out aux

Strany 28 - SERVICE TRAINING

ON—Normal single system (address = 01).OFF—Address selection for second zoning system.Switch 6—Select installer test mode to assist in checking out th

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