Carrier 48AK Specifikace

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 534-80014 Printed in U.S.A. Form 48/50HG-1T Pg 1 5-01 Replaces: New
Book 1 1
Ta b 1 a 1 b
Controls Operation and Troubleshooting
CONTENTS
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . . . . . 1
GENERAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAJOR SYSTEM COMPONENTS
. . . . . . . . . . . . . . .1-11
General
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Main Base Board (MBB)
. . . . . . . . . . . . . . . . . . . . . . . . . . 1
Economizer Control Board (ECB)
. . . . . . . . . . . . . . . . 2
Scrolling Marquee Display
. . . . . . . . . . . . . . . . . . . . . . . 2
Board Addresses
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Control Module Communication
. . . . . . . . . . . . . . . . . . 2
RED LED
GREEN LED
YELLOW LED
Carrier Comfort Network Interface
. . . . . . . . . . . . . . . . 2
Field-Installed Accessories
. . . . . . . . . . . . . . . . . . . . . . 2
SPACE TEMPERATURE SENSOR (T55)
SPACE TEMPERATURE SENSOR (T56)
ECONOMIZER
POWER EXHAUST
INDOOR AIR QUALITY
SMOKE DETECTOR
FILTER STATUS
FAN STATUS
ENTHALPY SENSORS
CONTROLS AND FUNCTIONS
. . . . . . . . . . . . . . . . 11-23
Marquee Display Usage
. . . . . . . . . . . . . . . . . . . . . . . . . 11
Clearing Unit Alarms
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Service Test
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
OPERATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-28
Unit Control Type (U.CTL)
. . . . . . . . . . . . . . . . . . . . . . . 24
Occupancy Determination (SCN.N)
. . . . . . . . . . . . . . 24
Indoor Fan
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Outdoor Fans
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Economizer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Indoor Air Quality
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Power Exhaust
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Compressor Staging
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Heating (48HG Units)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
THERMOSTAT CONTROL
SPACE SENSOR CONTROL
Heating (50HG Units)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
THERMOSTAT CONTROL
SPACE SENSOR CONTROL
Cooling
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
THERMOSTAT CONTROL
SPACE SENSOR CONTROL
Alarm Handling
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . 29-35
Complete Unit Stoppage
. . . . . . . . . . . . . . . . . . . . . . . . 29
Single Circuit Stoppage
. . . . . . . . . . . . . . . . . . . . . . . . . 29
Service Analysis
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Restart Procedure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Alarms and Alerts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
DIAGNOSTIC ALARM CODES AND
POSSIBLE CAUSES
Thermistor Troubleshooting
. . . . . . . . . . . . . . . . . . . . . 35
THERMISTOR/TEMPERATURE SENSOR CHECK
Page
Transducer Troubleshooting
. . . . . . . . . . . . . . . . . . . . 35
START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-39
APPENDIX A — CCN TABLES
. . . . . . . . . . . . . . . . 40-48
CONTROL SET-UP CHECKLIST
. . . . . . . . . .CL-1, CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment. Untrained
personnel can perform the basic maintenance functions of
replacing filters. All other operations should be performed by
trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may
apply. Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguishers available for all brazing operations.
GENERAL
This publication contains Start-Up, Controls, Operation,
and Troubleshooting information for the 48/50HG rooftop
units. See Table 1. These units are equipped with ComfortLink
controls.
Table 1 — Unit Sizes (48/50HG)
MAJOR SYSTEM COMPONENTS
General —
The 48/50HG single package rooftop units with
electric cooling and with gas heating (48HG units) or electric
cooling and electric heating (50HG Units) contain the
ComfortLink electronic control system that monitors all opera-
tions of the rooftop. The control system is composed of several
components as listed in sections below. See Fig. 1-3 for the
control and power schematics. Figure 4 shows the layout of the
control box, unit, and thermistor and transducer locations.
Main Base Board (MBB) —
See Fig. 5. The MBB is
the center of the ComfortLink control system. It contains the
major portion of the operating software and controls the opera-
tion of the unit. The MBB continuously monitors input/output
channel information received from its inputs and from the
Economizer Control Board (ECB). The MBB receives inputs
from thermistors T1 through T5 and transducers T6 through
T8. See Table 2. The MBB also receives the Current Sensor
inputs for compressors A1, B1 and C1 and other discrete or
digital inputs. See Table 3. The MBB reads space temperature
UNIT MODEL NOMINAL TONS
48/50HG014
12
1
/
2
48/50HG016
15
48/50HG020
18
48/50HG024
20
48/50HG028
25
48/50HG014-028
Single Package Large Rooftop Units
with
Comfort
Link™ Controls
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1 2 3 4 5 6 ... 51 52

Shrnutí obsahu

Strany 1 - Link™ Controls

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Strany 2

10WarmCoolFig. 8 — Space Temperature Sensor(P/N CEC0121503-01 Shown)NOTE: Dimensions are in inches.Fig. 9 — Space Temperature Sensor Mounting234561SW1

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11INDOOR AIR QUALITY — The indoor air quality (IAQ)accessory (Part No. CRCBDIOX001A00) is a field-installedaccessory. This sensor measures CO2 concen

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12Table 7 — Marquee Display Menu StructureTable 8 — “Run Status” Mode and Submode DirectoryRUNSTATUSSERVICETESTTEMPERATURES PRESSURESSETPOINTSINPUTS O

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13Table 8 — “Run Status” Mode and Submode Directory (cont)Table 9 — “Service Test” Mode and Submode DirectorySUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPAN

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14Table 10 — “Temperatures” Mode and Submode DirectoryTable 11 — “Pressures” Mode and Submode DirectorySUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPANSION C

Strany 7 - Fig. 5 — Main Base Board

15Table 12 — Reading and Changing Cooling Occupied Set PointTable 13 — “Set Points” Mode and Submode DirectorySUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPA

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16Table 14 — “Inputs” Mode and Submode DirectoryTable 15 — “Outputs” Mode and Submode DirectorySUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPANSION COMMENTST

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17Table 16 — “Configuration” Mode and Submode DirectorySUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPANSION COMMENTUNITUnit ConfigurationU.CTL X Unit Control

Strany 10 - Cool Warm

18Table 16 — “Configuration” Mode and Submode Directory (cont)LEGENDSUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPANSION COMMENTHEAT (cont)H.LAG X.X Heat The

Strany 11 - Service Test —

19Table 17 — Example of Changing the CCN ConfigurationTable 18 — “Time Clock” Mode and Submode DirectorySUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPANSION

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2(SPT) from either a T55 or T56 device and space temperatureoffset (SPTO) from a T56 device. See Table 4 and Field-Installed Accessories section below

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20Table 18 — “Time Clock” Mode and Submode Directory (cont)SUBMODESUB-SUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPANSION COMMENTSCH.L(cont)PER.2(cont)MON.2

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21Table 18 — “Time Clock” Mode and Submode Directory (cont)SUBMODESUB-SUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPANSION COMMENTSCH.L(cont)PER.5(cont)SUN.5

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22Table 19 — Setting an Occupied Time Schedule – Weekdays Only for 7:30 to 22:30SUBMODESUB-SUBMODEKEYPADENTRYITEM DISPLAY ITEM EXPANSION COMMENTSCH.LL

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23Table 20 — “Operating Modes” Mode and Submode DirectoryTable 21 — “Alarms” Mode and Submode DirectoryTable 22 — Example of Reading and Clearing Alar

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24OPERATIONUnit Control Type (U.CTL) — The control method isdetermined by Unit Control Type, which can be found inUNIT, a submode of Configuration. Th

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25Table 23 — Outdoor Fan Level TransitionsTable 24 — Fan Level Control ofOutdoor Fan Contactors (1,2,3)Table 25 — LCSP and HCSP Transitions forSpace T

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26Power Exhaust — To enable power exhaust, PE.ENmust be set to YES. If power exhaust is enabled, PowerExhaust 1 will turn on when the economizer posit

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27the unit to operate around its configured steady state number ofstages. For example, if the correct number of stages is between0 and 1, this method

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28For size 016 to 024 units, the algorithm must decide how tomap a two-stage thermostat to three stages of compression. Thestaging algorithm uses info

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29TROUBLESHOOTINGThe Scrolling Marquee display shows the actual operatingconditions of the unit while it is running. If there are alarms orthere have

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3Fig. 1 — Low Voltage Control Schematic — 48HG Units

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30Alert Codes 102, 103, 104 (Current Sensor Failure) — Alertcodes 102, 103, and 104 are for compressors A1, B1, and C1,respectively. This alert occurs

Strany 25 - VENTILATION FOR SOURCES

31Table 27 — Alarm CodesLEGENDALARM ORALERTNUMBERDESCRIPTIONACTION TAKENBY CONTROLRESETMETHODPROBABLE CAUSET051Compressor A1 Safety Trip Add Strike fo

Strany 26 - Heating (48HG Units)

32Table 28 — Cooling Service AnalysisLEGENDTXV — Thermostatic Expansion ValvePROBLEM CAUSE REMEDYCompressor and condenser fan will not start.Power fai

Strany 27 - Cooling —

33Table 29 — Heating Service AnalysisPROBLEM CAUSE REMEDYBurners will not ignite.Misaligned spark electrodes. Check flame ignition and sensor electrod

Strany 28 - Alarm Handling —

34Fig. 13 — IGC Control (Heating and Cooling) LEGENDNOTE: Thermostat Fan Switch in the“AUTO” position.IDM —Induced-Draft MotorIGC —I

Strany 29

35Thermistor Troubleshooting — The electronic con-trol uses five 5K-thermistors (T1 through T5) to sense tempera-tures used to control operation of th

Strany 30

36Table 30 — 5K Thermistor Temperature (F) vs Resistance/VoltageTEMP(F)VOLTAGEDROP(V)RESISTANCE(Ohms)–253.699 98,010–243.689 94,707–233.679 91,522–223

Strany 31 - Table 27 — Alarm Codes

37Table 31 — 5K Thermistor Temperature (C) vs Resistance/VoltageTEMP(C)VOLTAGEDROP(V)RESISTANCE(Ohms)–323.705 100,260–313.687 94,165–303.668 88,480–29

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38Table 32 — 10K Thermistor Temperature (°F) vs Resistance/Voltage DropTEMP(F)VOLTAGEDROP (V)RESISTANCE(Ohms)–254.758 196,453–244.750 189,692–234.741

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39Table 33 — 10K Thermistor Temperatures (°C) vs Resistance/Voltage DropTable 34 — Suction Pressure Transducer Pressure (PSIG) vs Voltage DropPRESSURE

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4Fig. 2 — Low Voltage Control Schematic — 50HG Units

Strany 35 - START-UP

40APPENDIX A — CCN TABLESUNIT (General Unit Configurations)DESCRIPTION STATUS DEFAULT UNITS POINTNumber of Compressors1 – 3 2: 12.5, 25 ton3: 15, 18,

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41APPENDIX A — CCN TABLES (cont)OPTIONS1 (Option Configurations)IAQ (Indoor Air Quality Configurations)DESCRIPTION STATUS DEFAULT UNITS POINTStartup D

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42APPENDIX A — CCN TABLES (cont)ECONOCFG (Economizer Configurations)SET POINTDESCRIPTION STATUS DEFAULT UNITS POINTEconomizer Equipped UnitYes/No No:

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43APPENDIX A — CCN TABLES (cont)GENERALDESCRIPTION STATUS UNITS POINT FORCEABLEUNIT:Currently OccupiedYes/No OCCUPIED YSupply Air Temperaturesnnn.n dF

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44APPENDIX A — CCN TABLES (cont)TSTAT (Thermostat)ECONOMZR (Economizer)DESCRIPTION STATUS UNITS POINT FORCEABLEThermostat Y1 InputOn/Off Y1 YThermosta

Strany 40 - APPENDIX A — CCN TABLES

45APPENDIX A — CCN TABLES (cont)COOLINGHEATINGSTATUS (Status of Modes)DESCRIPTION STATUS UNITS POINT FORCEABLEOutdoor Air is CoolYes/No OAT_COOL NOK t

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46APPENDIX A — CCN TABLES (cont)ALARMOUTSTRTHOUR (Component Hours and Cycles)VERSIONSDESCRIPTION STATUS DEFAULT UNITS POINTALARM OUTPUT ACTIVE FOR:Spa

Strany 42 - SET POINT

47APPENDIX A — CCN TABLES (cont)BRODEFS (Broadcast POC Definition Table)OCCUPANCY MAINTENANCE TABLEOCCUPANCY SUPERVISORYDISPLAY (STDU SETUP)SCHEDOVR (

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48APPENDIX A — CCN TABLES (cont)ALARMDEF (Alarm Definition Table)ALARMSNOTE: Alerts will displayed as Txxx.DESCRIPTION STATUS DEFAULT UNITS POINTAlarm

Strany 45 - STATUS (Status of Modes)

5Fig. 3 — Power Schematic — 48/50HG

Strany 46 - VERSIONS

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Strany 47 - OCCUPANCY SUPERVISORY

CL-1CONTROL SET-UP CHECKLISTModel Number: ____________________________________ Software Versions: _________________________________Serial Number:____

Strany 48

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 1

Strany 49

6---.A —Circuit AAUX —Auxiliary Contact---.B —Circuit B---.C —Circuit CC—Compressor, ContactorCAP —CapacitorCB —Circuit BreakerCCN —Carrier Comfort Ne

Strany 50 - Ta b 1 a 1 b

7Table 2 — Thermistor and Transducer DesignationsSENSORPINCONNECTIONPOINTFUNCTION AND LOCATION PART NO.ThermistorsOATJ8 — 5,6 (MBB) Outside Air Temper

Strany 51 - INDICATE UNIT SETTINGS BELOW

8Table 3 — Discrete or Digital InputsINPUTPINCONNECTIONPOINTTERMINALCONNECTIONPOINTCOMMENTCompressorCurrent Sensor A1J9 — 10,11,12 (MBB) —Part No. = H

Strany 52

9Table 4 — Additional Analog InputsLEGENDTable 5 — Main Base Board and Economizer Control Board OutputsLEGENDTable 6 — CCN Communication Bus WiringINP

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