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58MEC
D E L U X E 4 --- W AY M U LT I P O I S E 2 --- S T A G E
CONDENSING GAS FURNACE
SIZES 060---120
Installation, Start---up and
Operating Instructions
NOTE: Read the entire instruction manual before starting
the installation.
NOTE: This furnace can be installed as a
(2-pipe) direct vent
or (1-pipe) non-direct vent
condensing g as furnace.
Special Venting Requirements for Installations in Canada
Installation in Canada must conform to the requirements of CSA
B149 code. Vent systems must be composed of pipe, fittings,
cements, and primers listed to ULC S636. The special vent
fittings and accessory concentric vent termination kits and
accessory external drain trap have been certified to ULC S636 for
use with those IPEX PVC vent components which have been
certified to this standard. In Canada, the primer and cement must
be of the same manufacturer as the vent system -- IPEX System
636, PVC/CPVC Primer, Purple Violet for Flue Gas Venting and
IPEX System 636, PVC Cement for Flue Gas Venting, rated
Class IIA, 6 5 deg C. must be used with this venting system -- d o
not mix primers and cements from one manufacturer with a vent
system from a different manufacturer. Follow the manufacturers
instructions in the use of primer and cement and never use primer
or cement beyond its expiration d ate.
The safe operation, as defined by ULC S636, of the vent system
is based on following these installation instructions, the vent
system manufacturer’s installation instructions, and proper use of
primer and cement. All fire stop and roof flashing used with this
system must be UL listed material. Acceptability under Canadian
standard CSA B149 is dependent upon full compliance with all
installation instructions. Under this standard, it is recommended
that the vent system be checked once a year by qualified service
personnel.
The authority having jurisdiction (gas inspection authority,
municipal building department, fire department, etc) should be
consulted before installation to determine the need to obtain a
permit.
Consignes spéciales pour l’installation de ventillation au Canada
L’installation faite au Canada doit se conformer aux exigences du
code CSA B149. Ce systême de v entillation doit se composer de
tuyaux, raccords, ciments et apprêts conformes au ULC S636. La
tuyauterie de ventillation d es gaz, ses accessoires, le terminal
concentrique mural ainsi que l’ensemble du drain d e condensat
extérieur ont été certifiés ULCS 636 pour l’application des
composantes IPEX PVC qui sont certifiées à ce standard. Au
Canada l’apprêt et le ciment doivent être du même manufacturier
que le systême de ventillation -- IPEX Système 636, Apprêt
PVC/CPVC. Mauve Violette pour conduit en évacuation des gaz
et IPEX Système 636, ciment pour PVC pour conduit en
évacuation des gaz, évalué CLASSEIIA,65deg.C.doitre
utilisé avec ce systèeme d’évacuation -- ne pas mélanger l’apprêt
et le ciment d’un manufacturier avec le systême de ventillation
d’un autre manufacturier. Bien suivre les indications du
manufacturier lors de l’utilisation de l’apprêt et du ciment et ne
pas u tiliser ceux --ci si la date d’expiration est atteinte.
L’opération sécuritaire, tel que définit par ULC S636, du système
de ventilation est basé sur les instructions d’installation suivantes,
ainsi que l’usage approprié de l’apprêt et ciment. Tout arrët feu et
solin de toit utilisés avec ce système doivent être des matériaux
listés UL. L’acceptation du standard Canadien CSA B419 est
directement relié à l’installation conforme aux instructions ci--
haut mentionnées. Le standard Canadien recommande l’
inspection p ar un personel qualifié et ce, une fois par année.
Some Provinces may require the combustion air system to be
ULC--S636 certified.
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Strany 1 - Operating Instructions

158MECD E L U X E 4 --- W AY M U LT I P O I S E 2 --- S T A G ECONDENSING GAS FURNACESIZES 060---120Installation, Start---up andOperating Instructions

Strany 2 - IMPORTANT

10COLLECTOR BOXTUBE (PINK)COLLECTOR BOXTUBE (GREEN)INDUCER HOUSING(MOLDED) DRAINTUBE (BEHINDCOLLECTOR BOXDRAIN TUBE)COLLECTOR BOXDRAIN TUBE (BLUE)FIEL

Strany 3 - SAFETY CONSIDERATIONS

11PLUGCOLLECTOR BOXTUBE (GREEN)COLLECTOR BOXTUBE (PINK)COLLECTOR BOXDRAIN TUBE (BLUE& WHITE STRIPED) COLLECTOR BOXEXTENSION TUBECONDENSATE TRAPIND

Strany 4

12b. Remove and discard UPPER (molded) inducer housingdrain tube which was previously connected tocondensate trap.c. Install cap and clamp on UPPER in

Strany 5 - CODES AND STANDARDS

13CONDENSATETRAPAUXILIARY "J" BOXPLUGCAPINDUCER HOUSINGDRAIN TUBE (VIOLET)COLLECTOR BOXDRAIN TUBE (BLUE)COLLECTOR BOX TUBE (PINK)RELOCATE TU

Strany 6 - Fig. 3 -- Dimensional Drawing

14COMBUSTION - AIRINTAKEVENTMANUALSHUTOFFGAS VALVESEDIMENTTRAPCONDENSATETRAPDRAINACCESS OPENINGFOR TRAP30″ (762 mm)MINWORK AREAA 12-IN. (305 mm) MIN H

Strany 7 - 335122-201 REV. B LIT TOP

15VENT MANUAL SHUTOFF GAS VALVE SEDIMENT TRAP CONDENSATE TRAP DRAIN ACCESS OPENING FOR TRAP 30-IN. (762mm) MIN WORK AREA A 12-IN. (305mm) MIN HORIZON

Strany 8 - APPLICATIONS

16PLUGCOLLECTOR BOX DRAIN TUBE(BLUE AND WHITE STRIPED)INDUCER HOUSINGDRAIN TUBE (VIOLET)COLLECTOR BOXEXTENSION TUBECOLLECTOR BOX TUBE (GREEN)CAPCOLLEC

Strany 9

17UNIT DAMAGE HAZARDFailure to follow this caution may result in proper ty or unitdamage.This gas furnace may be used for construction heat provided t

Strany 10

18 18-IN. (457.2 mm) MINIMUM TO BURNERSA93044Fig. 17 -- Installation in a GarageNON-DIRECT VENT (1-PIPE) APPLICATIONUNIT DAMAGE HAZARDFailure to foll

Strany 11 - CONDENSATE TRAP TUBING

19Table 1 – Minimum Free Area R equired for Each Combustion Air Opening or Duct to OutdoorsFURNACEINPUT(BTUH)TWO HORIZONTAL DUCTS(1 SQ. IN./2,000 BTUH

Strany 12 - Applications

2Required Notice for Massachusetts InstallationsIMPORTANTThe Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows:5.08

Strany 13

201 SQ IN . PER 4000 BTUH* DUCTS TO O UTDOORS 1 SQ IN. PER 4000 BTUH* C IRCULA TING AIR DUCTS VENT THR OUGH R OOF D B A C E 1 SQ IN. PER 4000 BTUH* DU

Strany 14 - (146 mm)

21NOTE: In determining the free area of an opening, the blockingeffect of the louvers, grilles, and screens must be considered. Ifthe free area o f a

Strany 15 - IN. (146mm)

22UNIT MAY NOT OPERATEFailure to follow this caution may result in intermittent unitoperation.The entire length of furnace MUST be supported whenfurna

Strany 16 - LOCATION

23Table 3 – Opening Dimensions --- In. (mm)FURNACECASINGWIDTHAPPLICATIONPLENUM OPENING FLOOR OPENINGA B C D17-1/2(445)Upflow Applications 16 (406) 24-

Strany 17 - Step 3 -- Hazardous Locations

24NOTES:ANGLEIRON OREQUIVALENT(B)(A) ROD LOCATIONUSING DIMPLELOCATORS(SEE DIMENSIONALDWG FORLOCATIONS)13/16-IN. (21 mm) MAXALTERNATE SUPPORTLOCATION F

Strany 18 - MINIMUM TO BURNERS

25Upflow FurnacesThe return-air duct must be connected to bottom, sides (left orright), or a combination of bottom and side(s) of main furnacecasing.

Strany 19

26BOTTOMCLOSUREPANELFRONT FILLERPANELA93047Fig. 28 -- Removing Bottom Closure PanelCUT HAZARDFailure to follow this caution may result in personal inj

Strany 20 - 6" MIN

27UNIONSEDIMENTTRAPMANUALSHUTOFFVALVE(REQUIRED)GASSUPPLYA93324Fig. 29 -- Typical Gas Pipe ArrangementIf local codes allow the use of a flexible gas ap

Strany 21 - INSTALLATION

28 COMBUSTION-AIR PIPE GROMMETGAS LINE GROMMETGAS LINE COMBUSTION-AIR PIPEVENT PIPEVENT PIPE GROMMETUNUSED 1-3/4 -IN.DIAMETER GASCONN. HOLEGAS LINE EN

Strany 22 - Step 4 -- Air Ducts

29115-V FUSEDDISCONNECTSWITCH(WHEN REQUIRED) JUNCTIONBOX CONTROLBOX24-VTERMINALBLOCK TWO-WIREHEATING-ONLY FIVEWIRE 1-STAGE THERMOSTAT TERMINA

Strany 23 - RETURN AIR CONNECTIONS

3TABLE OF CONTENTSSAFETY CONSIDERATIONS 3...CODES AND STANDARDS 5...Safety 5...

Strany 24

30COPPERWIRE ONLYELECTRICDISCONNECTSWITCHALUMINUMWIREA93033Fig. 33 -- Disconnect Switch and FurnaceUse a separate, fused branch electrical circuit con

Strany 25 - Step 5 -- Filter Arrangement

31FACTORYINSTALLEDLOCATIONALTERNATEFIELDLOCATIONPOWER ENTRY HOLEFILLER PLUG (FACTORY-SUPPLIED LOOSE PARTS BAG)UNUSED 7/8-IN. (22 mm) DIAMETERPOWER ENT

Strany 26 - FRONT FILLER

32A08343Fig. 36 -- Wiring Diagram58MEC

Strany 27

33Table 7 – Approved Combustion-Air and Vent Pipe, Fitting and Cement MaterialsASTM SPECIFICATION(MARKED ONMATERIAL)MATERIAL PIPE FITTINGSSOLVENT CEME

Strany 28 - Typical Gas Pipe Arrangement

34TEST / TWINHUMPLTSEC-2 SEC-1COM 24VACPL1W2 Y DHUM G COM W/W1 Y/Y2 R 24VFUSE 3-AMPEAC-2EAC-1L1 BL-1 PR-1L2COMHI HTCOO

Strany 29

35A05009Table 8 – Direct Vent Termination Clearance58MEC

Strany 30 - Common Vent Systems

36A05013Table 9 – Other than D irect Vent Termination Clearance58MEC

Strany 31 - MATERIALS

37Table 10 – Maximum Allowable Exposed Vent Pipe Length ---FT (M)With and Without Insulation in Winter Design Temperature Ambient*UNIT SIZEWINTER DESI

Strany 32 - Fig. 36 -- Wiring Diagram

38COMBUSTION-AIRCOMBUSTION-AIRAIRFLOWVENTVENTVENTAIRFLOWAIRFLOWAIRFLOWUPFLOW DOWNFLOWHORIZONTAL-LEFT DISCHARGE HORIZONTAL-RIGHT DISCHARGESelect 1 vent

Strany 33 - COMBUSTION AIR PIPE

39Table 11 – MaximumAllowablePipeLength---FT.(M)ALTITUDE ---FT (M)UNIT SIZE(BTUH)DIRECT VENT (2-PIPE) ONLYNON-DIRECTVENT (1-PIPE)ONLYNUMBER OF 90° ELB

Strany 34 - L1 BL-1 PR-1

4highlight suggestions which will result in enhanced installation,reliability, or operation.UPFLOWDOWNFLOWHORIZONTALLEFTAIRFLOWAIRFLOWAIRFLOWAIRFLOWHO

Strany 35

40Table13—MaximumAllowablePipeLength---Ft(M)(Continued)ALTITUDE ---FT (M)UNIT SIZE(BTUH)DIRECT VENT (2-PIPE) ONLYNON-DIRECTVENT (1-PIPE)ONLYNUMBER OF

Strany 36

41Table13—MaximumAllowablePipeLength---Ft(M)(Continued)ALTITUDE ---FT (M)UNIT SIZE(BTUH)DIRECT VENT (2-PIPE) ONLYNON-DIRECTVENT (1-PIPE)ONLYNUMBER OF

Strany 37 - VENT PIPE

42UNIT DAMAGE HAZARDFailure to follow this caution may result in unit componentdamage.Inducer housing outlet cap must be installed and fully seatedaga

Strany 38 - CASING WIDTH A

43FURNACEPIPE DIAMETERTRANSITION INVERTICAL SECTIONNOT INHORIZONTALSECTIONA93034Fig. 41 -- Combustion--Air and Vent Pipe DiameterTransition Location a

Strany 39

44HORIZONTAL TO ROOF HORIZONTAL TO SIDEWALLVERTICAL TO SIDEWALLVERTICAL TO ROOFVENT PIPECOMBUSTION-AIR PIPE COMBUSTION-AIR PIPEVENT PIPECOMBUSTION-AIR

Strany 40

45At least 36 in.18 in. maximumVertical separationbetween combustionair and vent8 3/4 in. (222mm)for 3 in. (76mm)kit6 3/4 in. (172mm)for 2 in. (51mm)

Strany 41

46Table 12 – Vent Termination Kit for Direct Vent/2 -Pipe SystemDIRECT VENT (2-PIPE) TERMINATION KIT TERMINATION SYSTEM DIAM. OF COMBUSTION AIR AND VE

Strany 42 - GAS LINE

47OPEN STANDPIPE FORA/C ORHUMIDIFIERDRAINTEETO OPENDRAINA94054Fig. 46 -- Example of Field Drain AttachmentPERSONAL INJURY AND PROPERTY DAMAGEHAZARDFai

Strany 43 - (102 mm)

48A99118Fig. 48 -- Inducer Housing Drain CapThis furnace can be installed with either a single-stage heating ora 2-stage heating thermostat.For single

Strany 44 - VENT TERMINATION

49FIRE AND EXPLOSION HAZARDFailure to follow this warning could result in personal injury,death or property damage.Never purge a gas line into a combu

Strany 45 - (per code)

5NOTE: Remove all shipping materials before operating furnace.Installer Packet includes:Installation, Startup, and Operating InstructionsService and M

Strany 46 - Step 11 -- Condensate Drain

50(depending on selection at blower-OFF delay switches).The furnace control CPU is factory-set for a 120-secondblower-OFF delay.TWO-STAGE HEATING WITH

Strany 47 - SAFETY CHECK

51The dehumidification output, DHUM on the Thermidistat shouldbe connected to the furnace control thermostat terminal DHUM.When there is a dehumidify

Strany 48 - Step 3 -- Purge Gas Lines

52A00278Fig. 53 -- Two-Stage Furnace with Two-Speed Heat Pump(Dual Fuel)A00279Fig. 54 -- Dual Fuel Thermostat with Two--Stage Furnace andSingle--Speed

Strany 49 - THERMOSTAT (ADAPTIVE

53A00282Fig. 57 -- Single-Stage Thermostat With Two-Stage Furnace and Two-Speed Air ConditionerNOTES FOR FIG. 50--57:1. Heat pump MUST have a high pre

Strany 50

54CONTINUOUS BLOWER MODEWhen the R to G circuit is closed by the thermostat, the blowermotor BLWM will operate on continuous-blower speed (can beset t

Strany 51

55Step 5 -- AdjustmentsSETGASINPUTRATEFurnace gas input rate on rating plate is for installations ataltitudes up to 2000 ft (609.6 M).In the U.S.A., t

Strany 52

56Table 15 – Model 58MEC Orifice Size and High/Low-Heat Manifold Pressures for Correct Inputsfor Use with 060 Through 120 Size Furnaces Only(Tabulated

Strany 53 - NOTES FOR FIG. 50--57:

57Table 15 --- Model 58MEC Orifice Size and High/Low-Heat Manifold Pressures for Correct Inputs (Continued)for Use With 060 Through 120 Size Furnaces

Strany 54 - OM-24v terminals are jumpered

58 ON/OFF Switch½” NPT Inlet 1/8” NPT Inlet Pressure Tap High Stage Regulator Seal Cap Regulator Adjustment Under Cap Low Stage Regulator Seal Cap R

Strany 55 - Step 5 -- Adjustments

59Table 16 – Altitude Derate Multiplier for U.S.A.ALTITUDEFT (M)PERCENT OFDERATEDERATE MULTIPLIERFACTOR*0–2000(0---610)0 1.002001–3000(610---914)4 ---

Strany 56

6175⁄16"241⁄2"279⁄16"TYP275⁄8"2911⁄16"TYP3013⁄16"325⁄8"TYP331⁄4"TYPCONDENSATEDRAIN TRAPLOCATION(ALTERNATEUPFLO

Strany 57

60Table 18 – Speed SelectionUNIT SIZE RETURN--- AIR SUPPLY SPEEDEXTERNAL STATIC PRES SURE (in. wc)0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1060---12 SIDE/B

Strany 58 - MANIFOLD

61R Y W G10 TURNSTHERMOSTAT SUBBASETERMINALS WITHTHERMOSTAT REMOVEDHOOK-AROUNDVOLT/AMMETEREXAMPLE:5.0 AMPS ON AMMETER10 TURNS AROUND JAWS = 0.5 AMPS F

Strany 59 - SET TEMPERATURE RISE

62CHECKLIST -- NON DIRECT VENT (1-PIPE) INSTALLATIONLOAD CALCULATION____________ Heating Load (Btuh)____________ Cooling Load (Btuh)____________ Furna

Strany 60 - SETTHERMOSTATHEATANTICIPATOR

7335122-201 REV. B LIT TOPA08435Fig. 4 -- Clearances to CombustiblesELECTROSTATIC DISCHARGE (ESD)PRECAUTIONS PROCEDUREUNIT DAMAGE HAZARDFailure to fo

Strany 61 - CHECKLIST

8INTRODUCTIONThe model 58MEC 4-way multipoise, Gas-Fired, Category IV,condensing furnace is available in model sizes ranging from inputcapacity of 60,

Strany 62 - Replaces: NEW

9A93026Fig. 5 -- Condensate TrapNOTE: Failure to use CPVC elbows may allow drain to kinkand prevent draining.k. Connect larger diameter drain tube and

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